Sharif Digital Repository

In compression resin transfer molding (CRTM), resin injection and mold closing occur during the mold filling stage. In this paper, numerical simulation of threedimensional flow in compression resin transfer molding (CRTM) is presented. Numerical method is based on the control volume/finite element method (CVFEM) and the numerical algorithm to update the flow front at each time step is based on quasi-steady state approach. Numerical scheme presented in this article can be used to predict the flow progression, pressure distribution, mold clamping force in full threedimensional mold. Numerical example provided in the paper demonstrates the effectiveness of the developed numerical simulation in... 

Copper anode (∼98%) is widely used to produce the cathode (99.995 wt%) in electrorefining process. These anodes sometimes become problematic from the production line due to the presence of bumps/holes on their surface. To find the reason of this defect, chemical composition of the three casted anodes was determined by the quantmeter analysis. Also, the microscopic and phase analysis were done by FESEM, EDS, XRD, and XRF for three types of anodes bump. The chemical analysis of anodes confirmed a high level of sulfur and oxygen, which have a key role in the formation of bumps. The results confirmed the presence of impurities including Cu2S, BaSO4, CaCO3 and MgCO3, which cause the formation of... 

Effect of organoclay (OC) on the performance of styrene-butadiene rubber (SBR)/phenolic resin (PH) blend prepared by two-roll mill was investigated. The influence of OC content ranging between 2.5 and 30 phr on the performance of SBR/PH was investigated using X-ray diffraction (XRD), scanning electron microscopy (SEM), interfacial energy analysis, tensile, dynamic mechanical, swelling, cure rheometry and thermogravimetric analysis (TGA). It was found that the OC is mainly localized in the SBR phase of SBR/PH blend through the kinetically favored mechanism relevant to rubber chains. The results also demonstrated the positive role of PH on the dispersion of OC. Both PH and OC showed... 

The present study deals with the structure-property relationship of organoclay (OC) filled nanocomposites based on rubber blend comprising of nitrile-butadiene rubber (NBR) and phenolic resin (PH). To obtain a better insight into the characteristics of the NBR/PH/OC hybrid system, a simple model system consisting of NBR/OC nanocomposites is also taken into consideration. A series of NBR/OC and NBR/PH/OC nanocomposites containing a wide range of OC concentrations (2.5-30 phr) are prepared by using traditional open two-roll mill. Structural analysis performed by X-ray diffraction (XRD), scanning electron microscope (SEM), and transmission electron microscope (TEM) exhibits mixed exfoliated and... 

Various compositions of maleated ethylene-propylene-rubber (EPR-g-MA) toughened polyamide 6 without and with short glass fiber, i.e. 5-20 wt.% rubber and 5-20 wt.% fiber, are prepared using an industrial twin-screw extruder at different levels of feed rate (100-250 kg/h), screw speed (200-450 rpm) and barrel temperature (230-260 °C). Trial runs designed based on the Taguchi's orthogonal arrays are subjected to tensile, impact, scanning electron microscopy (SEM) and optical microscopy tests; and the results are used to perform the analysis of variance (ANOVA). It is shown that the rubber particle size decreases significantly by increasing the rubber content for the unreinforced blend. The... 

Recently much attention has been paid to the use of low salinity water (LSW) as an enhanced oil recovery fluid. The change observed in recovery factor during LSW flooding is induced from changes in relative permeability and capillary pressure when different levels of salinity are used. However, a few researchers tried to evaluate how macroscopic flow functions depend on the salinity of the injected water. To this end, a series of oil displacement by water was performed on a sandstone rock aged with crude oil in the presence of connate water. The capillary pressure and relative permeability curves are evaluated from inverse modeling of the obtained pressure drop and oil production data. Then,... 

One of the basic challenges during drilling horizontal wellbores is the damage induced by invasion of mud filtrate into the formation. Addition of nanoparticles to drilling fluids has been recognized as a measure of control and reduction of filtrate invasion, which is the primary mechanism of the aforementioned formation damage. Despite notable advances in composing Nano-enhanced drilling fluids, the role of nanoparticle hydrophobicity on performance of the fluids has not been well studied. This study is based on a combined experimental-numerical methodology. In the experimental section, a procedure to find the optimum composition of Nano-enhanced water-based samples, containing... 

The presence of nodules on the surface of cathode copper plates was the most important reason for the failure of the punch of mechanical clinching of copper cathode sheets. This study demonstrated a comprehensive investigation into the nodulation growth of copper cathodes in the electrorefining plant based on metallographic analysis. More than 15 random samples were selected from the top, middle, and bottom of the cathodes produced in the Khatoon Abad copper refinery, Iran. Studies were carried out based on the determination of growth modes including field oriented isolated crystal (FT), basis-oriented reproduction (BR), field-oriented texture (FT), and unoriented dispersion (UD). A scanning... 

Properties of melt processed polyamide 66 (PA66)/multiwalled carbon nanotube composite were first characterized experimentally. The experimental results exhibited the formation of crystalline layer around the nanotubes and a considerable enhancement in mechanical properties by incorporation of multiwalled carbon nanotube up to 1 wt%. Mechanical properties were analyzed in terms of structural parameters using micromechanical models proposed in this study. It was suggested that the mechanical properties were greatly dominated by crystalline layer and nanotube length. It was also deduced that the melt mixing process caused a significant nanotube breakage restricting further enhancement of... 

The present study was an attempt to examine the effects of carbon and cellulose fibers on the tribological characteristics of rubber-based friction materials (RBFMs). A fiber free RBFM as a reference material and a series of fiber included RBFMs at different volume fractions were prepared by two-roll mill. The friction tests were per-formed at different sliding velocities and various drum temperatures. The mechanical properties and surface microstructure of friction specimens were also examined. It was revealed that the carbon fiber infiuences slightly the coefficient of friction (COF) of RBFM but it improves the wear resistance and the fade behavior considerably. It reduces the drum... 

This study deals with the thermal conductivity of rubber-based composite friction materials used in railroad vehicles. Based on a commercially available railroad friction material, called here base material (BM), various friction materials containing different thermally conductive fillers (Cu, brass, Al, Al2O3 and talc) are fabricated and then their thermal conductivities are measured at various contents of the fillers. Addition of the thermally conductive fillers causes an increase in thermal conductivity of the friction material from 0.48 up to 5.8 W/m K, depending on the type and content of the filler. In addition, the experimental results reveal that the thermal conductivity of the...