Sharif Digital Repository

The current study is allocated to experimental evaluation of the multiphase flow of fine solid particles (FSPs) as well as comprehensive numerical study in an annular space under static, laminar, and turbulent flow conditions with consideration of the inner pipe eccentricity and rotation. The experimental investigation was carried out using an annular pipe flow loop. The numerical modeling and simulation of the multiphase flow in the annular space have been performed using the Euler-Euler approach. The unsteady-state multiphase model based on the kinetic theory of granular flow (KTGF) is developed to investigate the particulate flow characteristics in the annular space. Moreover, Standard... 

The present study investigates the dynamic filtration of concentrated slurry fluids containing colloidal clay particles under different salinity, shear flow, and flux rate conditions. The dynamic filtration study was carried out by the filtration cell equipped with a rotating disk to apply shear stress over the membrane surface. A 3D CFD simulation has been implemented to model the hydrodynamic flows inside the filtration cell to obtain the wall shear stress (WSS) on the membrane surface at different disk rotation speeds. The thickness and surface patterns of fouling were captured utilizing a surface profilometer. First, the cake-filtration model was used to predict the flux rate and fouling... 

The failure analysis of a ruptured superheater tube after 20. years service in the oil-fueled boiler, as the typical problems in power plants, was investigated. A thin-lipped rupture at failed region was observed in superheater tube. By measuring the tube's wall thicknesses far from failed region, non-uniformity was seen. The suggested main root cause of failure was fireside corrosion of the tube during the service. Because of low grade of used fuel, sodium, sulfur, and vanadium elements were observed at the outer surface, which caused continuously scale formation and reduction of wall thickness, by metal consumption. In addition, it seems that it has been worsened by occurrence of long-term... 

During oil and gas well drilling, the filtration control of bentonite water-based drilling fluids (BT-WBDFs), as an environmentally friendly fluid, is crucial to avoid formation damage and swelling shale problems. One of the most critical problems is undesirable changes in the rheology and filtration properties of the BT-WBDFs because of salt contamination. Herein, the potential of using both graphene oxide (GO) nanosheets and a graphene oxide-polyacrylamide (GO-PAM) nanocomposite is evaluated for controlling the filtration properties, especially in a salty medium. First, GO nanosheets were functionalized, and then the GO-PAM nanocomposite was synthesized using the solution polymerization... 

In this study, the potential of using a polyacrylamide-silica nanocomposite (PAM-S) to control the filtration properties of bentonite water-based drilling muds under different salinity conditions was evaluated. Static filtration tests under low-pressure/low-temperature (LPLT) conditions accompanied by rheological measurements have been carried out to analyze the role of silica nanoparticles (NPs) and nanocomposites (NCs) in the base fluid properties. Moreover, high-pressure/high-temperature (HPHT) static filtration was also investigated to evaluate the thermal stability of PAM-S. Afterward, dynamic filtration has been conducted in a filtration cell equipped with an agitating system with a... 

Application of the fiber contained fluids has been extensively increased in many industries. In the petroleum industry, fibrous fluids are utilized for different applications. For instance, they have been applied in drilling operations for hole cleaning and cutting removal. In this article, the results of the studies performed on the application of Hydrated Basil Seeds (HBS) as the herbal eco-friendly fiber on hole cleaning and filtration control were presented. In order to investigate the application of HBS on hole cleaning, Polyacrylamide (PA) was added to the pure water to provide the base fluid and HBS at different concentrations were suspended in the base fluid and the effect of HBS on... 

This paper investigates the metallurgical and mechanical response of 2304 duplex stainless steel-as an interesting candidate for automotive body-in-white applications-to resistance spot welding. The results showed the high cooling rate associated with the resistance spot welding process suppressed the postsolidification ferrite-austenite transformation leading to improper ferrite-austenite phase balance with a reduced volume fraction of austenite and consequent precipitation of chromium-rich nitrides. The effects of welding current, as the key parameter determining the weld heat input, on the austenite volume fraction and precipitation are discussed. The minimum fusion zone hardness... 

In this study, the failure analysis of a shaft of a unit, which had been failed during the service, was studied. This shaft was welded to the blades, and their chemical compositions were determined by spectroscopy method. In order to determine the root cause of failure and contribution factors, different investigation methods including visual examination, optical microscopy and scanning electron microscope analysis, and hardness test were carried out. It was concluded that the shaft was failed due to fatigue. The failure was caused by improper welding of blades to the shaft. At the end, in order to prevent or decelerate such failure, some recommended remedies were suggested  

In drilling industry, barite particles settling and barite sag as a major problem can potentially impose significant operational issues. Static conditions, in which well undergoes an extended shut-in period, could occur during different drilling and completion operations such fishing operation, tripping, and logging. Despite its importance, such phenomenon is not well understood yet. To avoid issues related to barite settlement and barite sag, a good understanding of the impact of different drilling parameters on barite settlement and sag phenomenon is required. Recently, the mathematical formulation and modeling of settlement and sag processes have gained more attention. In order to better... 

In this work, the feasibility of friction stir lap welding an aluminium alloy (Al-5083) to the aluminium clad steel sheet was studied. The welded joints were characterised by various methods including shear-tensile test and optical microscopy and scanning electron microscopy. The results indicated that sound and defect free joints were obtained. The fracture loads of the samples reached up to 94% compared with that of the steel base metal. Moreover, the joint strength linearly increased with the decrease in thickness of the aluminium layer roll bonded on the steel sheet. It was also shown that welding rotation and travel speed variation did not considerably impact the fracture loads in the... 

Al-1100/St-12 aluminum clad steel sheets were produced using roll bonding process at different reductions in thickness and with various supplemental annealing treatments. Experiments were conducted by applying the Taguchi method to obtain optimum condition for maximizing the joint strength. The joint strengths of the bi-layer sheets were evaluated by peel test. The Al/Fe intermetallic phases at the joint interface and the peeled surfaces were examined using scanning electron microscopy (SEM). Energy dispersive spectroscopy (EDS) and Vickers microhardness test were performed to characterize the intermetallic compounds. The results indicate that at the optimum condition of 0.50 reduction in... 

In-situ aluminum matrix composites were fabricated by 1-3 passes of friction stir process (FSP) using iron (Fe) particles with initial size of 10. μm. Although the initial reinforcing particles were relatively large in size and also agglomerated particles were formed in the obtained composites, all of the processed specimens fractured from the base metal during transverse tensile test. Longitudinal tensile tests revealed that the ultimate tensile strength (UTS) of the composites was up to 43% higher than that of the base metal; however, the strain to fracture of the composites reached to about 0.2. Al-Fe intermetallic compounds (IMCs) formed at the interface of the aluminum matrix and Fe... 

In this study, Al-5083 and St-12 alloy sheets were friction stir lap welded at different travel (7- 23 cm min -1) and rotation (750-1125 rev min -1) speeds of the welding tool. The welded joints were characterised by various methods including shear tensile and Vickers microhardness tests, optical and scanning electron microscopies and X-ray diffraction analysis. The results showed that the weld zone defects decreased, and the joint strength also improved significantly with the reducing tool travel speed from 23 to 7 cm min -1. The travel speed of 11 cm min -1 was an optimum speed within the travel speeds investigated in this work. Additionally, raising the tool rotation speed enhanced the... 

Al-5083 and St-12 alloys sheets were friction stir lap welded at various travel and rotation speeds of the welding tool. Microscopic examinations indicate that the joint strength is due to the macroscopic and microscopic mechanical lockings and also atomic diffusion. The reaction zone of the welded joints consists of mixed layers of ultra-fine grains and the intermetallic compounds. The microhardness and nano indentation results prove that the intermetallic phase layer is more brittle in comparison to base metals and ultra-fine grain region. The fracture surfaces are a combination of brittle and ductile fractures. The fracture loads show that the joint strength improves significantly by...